The Rail Bull is a track welding carriage designed to produce butt and fillet welds with or without oscillation. The carriage can work in PA (flat), PB (horizontal vertical), PC (horizontal), PD (overhead horizontalvertical), PE (overhead), PF (vertical-up) and PG (vertical-down) welding positions.
Primary features and benefits:.
Compact, lightweight design with durable aluminum cast housing.
Convenient Power Supply 115–230 V, 50–60 Hz or 42 V, 50–60 Hz.
Quick clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16–22mm; up to 35mm option.
Precise torch adjustment with screw drive cross slide.
Ready to work in both vertical and horizontal positions.
Multifunctional LED display (process parameters & warnings).
Consistent heat input reduces distortion.
Reduce wasted filler metal - eliminates over welding.
Automatic arc on/off initiates welding and travel, simultaneously.
Closed loop position control system based on electrical motor with encoder, ensures increased accuracy of speed and positioning.
Improves working environment - removes operator from heat and fumes.
Linear torch oscillator to produce weave welds.
Menu in English (other languages on request).
Rack and pinion drive.
Rigid rail track system.
Water storage tanks.
Vessel overlay / Hard facing.
Any application demanding long, continuous welds.
Cross slide assembly.
Short rod torch holder with clamp.
Power cord 3m.
Arc ignition cable of 6.5m.
3mm hex wrench.
4mm hex wrench.
Voltage: 1~ 115–230 V, 50–60 Hz / 42 V, 50–60 Hz
Welding position (according to EN ISO 6947 and AWS/ASME):
- PA / 1F / 1G
- PB / 2F
- PC / 2G
- PD / 4F
- PE / 4G
- PF / 3G
- PG / 3G
Torch diameter: 16–22mm; up to 35mm option
Minimum radius of curved workpiece surface: 5000mm
Minimum workpiece thickness: 5mm
Horizontal pulling force: 350N
Vertical pulling force: 150N
Cross slide adjustment range: 0–35mm up-down, left-right
Horizontal speed: 0–120 cm/min
Vertical speed: 0–110 cm/min
Welding settings storage: 1 (last used)
Oscillation type linear: (0 - 100mm)
Oscillation (weaving) pattern: trapezoid, triangle, straight line
Oscillation width: 0–50mm
Oscillation speed: 0–1500 mm/min
Oscillation delay time: 0–5s (at external and central points)